Laser Cleaning Machine
A laser cleaning machine is an advanced, eco-friendly device that uses high-energy laser pulses to remove contaminants, rust, coatings, and particles from workpiece surfaces without contact or damage. It achieves precise cleaning through vaporization and thermal expansion, eliminating the need for abrasives or chemicals.
Our Laser Cleaning Machine Range
PULSED VS CW LASER FOR LASER CLEANING
| CZ-QD Series | CZ-LQ Series | |
|---|---|---|
| Laser Type | Pulsed Fiber Laser | CW Fiber Laser |
| Laser Power | 50-1000W | 1000W-6000W |
| Cooling Method | Laser Power≤300W:Air Cooled | Water Cooled. |
| Laser Power≥300W:Water Cooled. | ||
| Damage to Material | Zero | Nearly Zero |
| Machine Weight | From 10kgs. | From 30kgs. |
| Machine Cost | ≈4000-200000$ | ≈5000-20000$ |
| Rust Removal |   | |
| Paint Removal | |  |
| Oil Removal | | |
| Coating Removal | | |
| Other Contaminants Removal | | |
Features of SENZED Laser Cleaning Machine
> Non-contact, no mechanical stress
It completely avoids scratches, abrasions, deformation or tool loss caused by traditional sanding, sandblasting, wire brushing and other methods on the substrate. It is especially suitable for precision components, microstructures, thin-walled parts and soft materials.
> High precision and selectivity
It can realize precision cleaning of micro-areas, contours, and complex patterns, and can remove only the coating while retaining the underlying material, or only clean the weld area to achieve selective cleaning.
> Green and environmentally friendly
No chemical pollution, no wastewater discharge, avoiding the cost of storage, treatment and recycling of chemicals, in line with increasingly stringent environmental regulations, is the best alternative to traditional pickling and solvent cleaning.
> "Zero damage" or "micro-damage" to the substrate
Under ideal parameters, it can achieve almost no change in the microstructure, physical properties, dimensional accuracy, and surface roughness of the substrate, which is crucial in the fields of aerospace, precision molds, semiconductors, and cultural relics restoration.
> Highly automated and intelligent
It can be easily integrated into automated production lines to achieve 7x24 hours unmanned and standardized operation, stable cleaning quality, suitable for large-scale industrial production, and is an ideal choice for smart factories.
> Safe operation and simple maintenance
Health hazards of chemicals and frequent replacement of mechanical tools are avoided. The equipment is low operating cost and simple to maintain, requiring only regular cleaning of the optical lenses.
SENZED Laser Cleaning Machine Technical Parameters
| TYPE | LASER POWER | LASER SOURCE | APPLICATIONS | INDUSTRIES | COOLING METHOD | DESIGN TYPES | ADVANTAGES |
|---|---|---|---|---|---|---|---|
| Pulse Laser Cleanng Machine | 100W/200W/ 300W/500W/ 1000W/2000w | JPT/Max/GZTECH | Rust removal/Paint removal/Graffiti removal/Oxide layers removal/Oil removal/ Corrosion removal/Coatings removal | Furniture Renovation and Restoration Industry/Mold industry/Aerospace/Automotive industry/Metal Manufacturing/Electronics manufacturing | Air-cooled/Water- cooled | Backpack, Cabinet, Trolley | 1.Precise cleaning; 2.Minimal heat damage to the material's surface, 3.Ideal for wood and metal cleaning. |
| Continuous Laser Cleaning Machine | 1000W/1500W/ 2000w/3000W/ 6000W | Raycus/MAX/BWT/Everfoton/JPT | Large-area rust cleaning/ Heavy rust removal/ Thick paint removal | Heavy Industry/Steel Manufacturing/Automotive Industry/Shipbuilding and Repair Industry/Construction and Infrastructure/Railway and Transportation | Water-cooled | Cabinet | 1.Efficient for heavy rust removal and large surface areas, 2.Cost-effective. |
| Composite Laser Cleaning Machine | 300W pulse laser+ 2000W continuous laser | JPT/Raycus/MAX/ BWT/Everfoton//GZTECH | Rust removal/Paint removal/Oil removal/Heavy rust removing/Thick paint removing/Deep contamination cleaning | Furniture Renovation and Restoration Industry / Mold industry / Aerospace / Automotive industry / Metal Manufacturing / Heavy Industry / Steel Manufacturing / Automotive Industry / Aerospace Industry / Construction and Infrastructure | Water-cooled | Cabinet | 1.The cleaning speed for copper rust,iron rust,and some paints is twice as fast compared to standard laser cleaning machines, 2.Combines the advantages of pulse laser cleaning machine and continuous laser cleaning machine |
| Cobot Laser Cleaning Machine/Robot Laser Cleaning Machine | 100W/200W/ 300W/500W/ 1000W/1500W/ 2000W/3000W/6000W | JPT/Raycus/MAX/ BWT/Everfoton//GZTECH | Large-area cleaning / Automated cleaning | Industrial manufacturing | Water-cooled | Robotic Arm | Fully automated, ideal for mass production |
Why Choose SENZED
Extensive Industry Experience
Having served thousands of enterprises, we've built a cross-industry case library that serves as our invaluable asset for tackling any new challenge.
Expert Pre-sales Support
We provide free sample testing, with engineers delivering detailed cleaning test reports and process plans. Data-driven solutions make results visible.
Industry Customized Process Package
We do not merely sell equipment, but deliver 'validated process solutions'. For diverse industries, we provide customized process parameter packages validated through extensive experimentation, ensuring customers achieve 'ready-to-use, effective immediately' results.
Excellent Stability And Durability
Our laser cleaning equipment employs high-quality components and materials. These components undergo rigorous quality control processes for testing and validation. Consequently, they exhibit efficient cleaning capabilities, stable performance, and reliable operation.
Laser Cleaning Machines Applications
Metal Surface Paint And Rust Removal
Efficiently removes rust and old paint from the surfaces of metal structural components, steel structures, pipelines, etc. It is an environmentally friendly "green sandblasting" alternative that does not damage the base material.
Precision Degreasing Of Parts
Removes grease and fingerprints from the surfaces of parts, precision gears, bearings, etc., preparing for subsequent painting, plating, and bonding.
Mold Cleaning
Quickly removes mold release agent residues, carbon deposits, polymers, etc., from the surfaces of rubber molds, tire molds, injection molds, and die-cast molds without disassembling the molds, significantly improving production efficiency and extending mold life.
Automotive Repair And Manufacturing
Precisely removes local paint surfaces to achieve damage-free, seamless repairs.
Cultural Relic Restoration
Non-destructive cleaning of rust, carbonate crusts, black crusts, etc., from stone carvings, metal cultural relics, and ancient paintings (to remove the surface layer of dirt) to restore the original appearance of the cultural relics. It is a revolutionary restoration technology.
Building Exterior Wall Cleaning
Cleans stains, graffiti, soot, etc., from stone and brick facades in an environmentally friendly and non-damaging manner.
Rail Transit
Efficiently removes wear particles and grease from the surfaces of wheels and axles, facilitating non-destructive testing and ensuring operational safety.
Aerospace
Cleans carbon deposits and thermal barrier coatings from critical components such as turbine blades and combustion chambers to improve maintenance efficiency and component performance.
Ship Repair
Cleans rust and marine life attachments from the hull, deck, and ballast tanks, as well as local weld treatment.
How Much Does a Laser Cleaning Machine Cost
The prices of laser cleaning machines depend on their power, configuration, and intended application. our laser cleaning machines are available in a wide range, from $2000 to $50000.
The cheapest option, an entry-level model, is portable and provides adequate laser cleaning for small application tasks.High-power, fully automated systems are designed for industrial applications.Choosing the right model can balance your budget with your specific cleaning requirements. If you are unsure which model is most suitable for your needs. please don't hesitate to contact us. Our expert team will provide tailored recommendations and assist you in selecting the most appropriate laser cleaning solution.
FAQs About Laser Cleaning Machine
How to choose the right laser cleaning tool?
Continuous laser cleaning machines are suitable for precise cleaning, such as severe rust, coatings, or deep cleaning. They are ideal for large-scale cleaning and have high cleaning efficiency.
Pulse laser cleaning machines are more suitable for cleaning light rust, surface dirt, mild rust, etc. They are ideal for small-area cleaning, with relatively low cleaning efficiency but high accuracy.
Just provide the following information, and then we will recommend the most suitable laser rust removal machine for you.
- Material:
Please tell us what material you need to clean, such as metal, stone, or wood. Different materials require different types of laser cleaning machines.
For example, if you want to remove graffiti from a wooden door, you do not want to damage the painted door. In that case, we will recommend the pulse laser cleaning machine for you.
For example, if you want to remove heavy rust from large ship hulls. In that case, we recommend the high-power continuous laser cleaning machine for you. - Special
Requirements:
Please let us know what you prefer for portable, mobile, or battery-powered laser cleaners, as it aligns with your work requirements.
Your choice depends on your work style.
If you need to work outdoors, then a portable, battery-powered machine is more suitable. And a small laser cleaning machine can fit into a car trunk. - Budget and Timeline:
Please tell us your budget and when you need it. If you're on a tight budget, no worries. Our expert will recommend an affordable laser cleaner and deliver it to you on time. - Efficiency and Power:
Think about how much work you have and how fast you need to get it done. laser cleaning machines come in different power levels, each suited for specific tasks and sizes.
Let us know your workload and speed requirements, and we'll recommend the right machine.
Please provide us with this information. Our experts will recommend the appropriate laser cleaner, ensuring efficiency and precision in your work.
Our cleaning solutions may be less expensive, but they are the most suitable for laser rust removal.
What is the power consumption of a laser cleaning machine?
People often inquire about the power consumption of a laser cleaning machine. Now let's calculate the power consumption of the laser cleaning machine in detail：
The power consumption of laser cleaning machines differs depending on their power ratings. We can calculate the power consumption using the following method:
The laser cleaning machine is a complete unit composed of parts. These include the laser, cleaning head, controller, and chiller. When calculating the power consumption, we should add the power consumption of the laser, cleaning head, controller, and chiller separately. This sum represents the total power consumption of the entire laser cleaning machine.
- The power consumption of a fiber laser
Top laser rust removal manufacturers, like IPG, can convert 40% of electrical energy into light energy. This shows that light energy turns into electrical energy effectively. Higher effectiveness means the laser uses less electricity, saving energy.
For example, a pulse fiber laser can convert 25% of electrical energy into light energy. It can only convert one-fourth of the input electricity into light energy.
300 watts / 0.25 = 1200 watts
In that case, a 30-watt laser cleaning machine requires 1200 watts of electricity (300 watts ÷ 0.25) to operate.
So, the 300-watt laser needs 1200 watts of electricity to produce 300 watts of laser power.
This value represents the electricity consumed when the laser operates at maximum power. However, the actual power consumption of the laser fluctuates with changes in laser energy output. - The power consumption of a controller and a cleaning head
The power consumption of these two components, the controller and cleaning head, is very low, approximately 300 watts,
which means they only need about 300 watts of electrical power when operating. - The power consumption of a chiller
Some high-power lasers require a chiller for cooling.
Taking a 500-watt pulse cleaning machine as an example, we usually choose a chiller with a cooling capacity of 1500 watts.
The total power consumption of a 1500-watt chiller is 3700 watts.
In summary：
The power consumption of a 300-watt air-cooled laser cleaning machine is:
300watts / 0.25 + 300 watts = 1500 watts
The power consumption of a 500-watt water-cooled laser cleaning machine is:
500 watts / 0.25 + 300 watts + 3700 watts= 6000 watts
What type of voltage stabilizer should we buy due to the unstable voltage in our country?
Voltage stabilizers are important for laser cleaning machines. They keep the voltage steady, protecting our laser cleaning machines.
When choosing a voltage stabilizer, make sure its voltage matches the laser cleaner's, and keep it consistent. Also, pay attention to the stabilizer's power (measured in KVA) and leave some extra room.
- Match Voltage:
Make sure the stabilizer's voltage matches the laser cleaning machine's voltage. For example, if the machine uses 220V, the stabilizer should also be 220V.
If not, the laser cleaner might not work or could get damaged. - Enough stabilizer's Power:
Stabilizers need extra power because devices need more when starting up.
If the machine's power is 1500 watts, the stabilizer should be at least 2500KVA to 3000KVA.
In short, multiply the laser cleaner's power by 1.7 or 2 to get the correct stabilizer power, which can guarantee stable power, protecting the laser cleaner from voltage changes.
What are the 1.5mJ, 5mJ, and 12.5mJ pulse cleaning machines, and how to choose?
What are the 1.5mJ, 5mJ, and 12.5mJ pulse cleaning machines, and how to choose the suitable one?
First, let's clarify some terms: pulse energy, peak power, gaussian beam, flat-top beam, multi-mode and single-mode first.
- Pulse Energy:
Pulse energy refers to the energy produced by each laser pulse, which is produced by each laser pulse, usually measured in millijoules (mJ).
Larger pulse energy means more energy per pulse. For example, 1.5mj means each pulse carries 1.5 millijoules of energy. Higher pulse energy implies more heat but lower peak power, indicating a longer pulse duration. - Peak Power:
Peak power measures the laser releases the maximum power in an extremely short time, typically in watts (W).
Higher peak power often comes with shorter pulse widths. High peak power indicates releasing a lot of energy in an instant, though each pulse carries less energy.
Generally, as pulse energy increases, peak power decreases because higher pulse energy extends the pulse duration, reducing the number of pulses per second, thus lowering peak power.
Conversely, higher peak power means the laser releases significant energy in an extremely brief period, even though each pulse carries less energy.
In practical applications, choosing the right pulse energy and peak power is crucial. It depends on the material properties and the desired processing outcomes. Larger pulse energy suits tasks requiring cleaning larger areas or tackling stubborn dirt.
On the other hand, lasers with higher peak power are ideal for precision tasks needing rapid processing with high energy density. - Gaussian Beam VS Flat-top Beam:
In simple terms, a Gaussian beam is like a pyramid with a sharp top, while a flat-top beam has a relatively flat upper surface.
By understanding this, it's easy to imagine that the Gaussian beam has stronger penetration because of its sharp top, whereas flat-top light is softer. When using a Gaussian beam laser cleaner for cleaning, it's fast and penetrates well but can harm the base material, leading to discolouration and stripes. Flat-top beam, on the other hand, is the opposite. - Multi-mode laser cleaner VS Single-mode laser cleaner:
Generally, the Gaussian beam laser cleaning machine refers to a single-mode laser cleaning machine, and the flat-top beam laser cleaning machine is typically a multi-mode laser cleaning machine.
If you need to clean the paint from a car and repaint it, a single-mode laser cleaning machine is recommended. A single-mode laser cleaning machine can clean the paint from the vehicle effectively and quickly. Still, it may cause slight damage to the surface of the material, which isn't visible after repainting.
If you need to clean the paint from wood, a single-mode laser cleaner is suitable.
However, it needs to be mentioned that there are different kinds of woods and painting techniques in different countries; therefore, before choosing a suitable single-mode laser cleaner, Us will cooperate with you to do some performance tests, such as adjusting the parameters of the cleaning machine, trying to use different laser cleaners with different powers to ensure that the cleaning effect meets your requirement.
A multi-mode laser cleaning machine is suitable for cleaning graffiti, paint, or rust from hard materials. The multi-mode laser cleaning machine can remove graffiti or paint on the material effectively without damaging the material's surface.
How to confirm the laser rust removal cleaning effect?
We can conduct a customised material test to make sure the laser rust removal meets your requirements. Just let us know the material you need to clean, and we will showcase the cleaning and dusting process for you.
For a better understanding, we can also arrange a live demonstration. You can directly see the cleaning process in action through a video call.
If you prefer a detailed record, we can provide a high-quality test video showcasing the laser rust removal's cleaning effectiveness.
Your satisfaction and confidence in the cleaning results are our top priorities.
Please feel free to specify any particular concerns or criteria you have, and we will then tailor the testing process to address them exactly.
Laser Rust Removal: Is there any damage to the cleaning material?
Yes, pulse laser rust removal are effective for cleaning molds. Whether it's intricate automotive molds or detailed industrial molds, our technology can efficiently remove rust and contaminants, ensuring the molds remain in optimal condition without any damage.
Suppose the molds are used for manufacturing intricate automotive components. The precision of mold design is crucial for the final product's quality. The pulse laser cleaning machine can thoroughly clean the tiniest crevices and delicate features of the mold without causing any damage, which can ensure that every part of the mold meets the industry's high standards.
What Is the speed of the laser cleaner?
Generally, it falls within the range of 0.5 square meters per hour to 20 square meters per hour.
However, it's important to understand that the cleaning speed depends on factors like the surface type, level of contamination, and the specific laser settings used.
For precise information regarding the cleaning speed of a particular model, we recommend consulting our product specifications or contacting our customer support team. We are dedicated to providing efficient and tailored solutions to meet your cleaning needs.
Please check our product parameters or contact our customer support team for accurate details about a specific model's cleaning speed. We are committed to offering an effective and customized solution to meet your cleaning requirements.
What should I do if I receive a laser rust removal that cannot be used?
We understand the importance of receiving a functional product. If you encounter any issues, our support continues beyond delivering the machine.
We provide comprehensive support as a professional laser cleaning machine supplier from China.
Firstly, we will send you detailed operation videos and a product manual for the laser rust removal machine. Additionally, our experienced engineers are available for online training sessions to guide you through the setup and usage.
In cases where a more hands-on approach is needed, our engineers can visit your location to provide in-person training, ensuring that you understand the equipment thoroughly.
Alternatively, you're welcome to visit our factory for a personalized training session to learn about the machine in a practical setting.
We are committed to ensuring that you can effectively use our products, and our support extends beyond just a sale. Your satisfaction and successful usage of our machines are our priorities.
